Aero | 1000 all-in-one
Multifunction flying cut system

Challenges Addressed
- Multifunction flying cut system
- Increasing productivity by eliminating process interruptions through integration of cutting and trimming operations
Proposed Solution
Multiple operations integrated into a single machine: cutting with cutter and single blade (optional trimming with dual blades and adjustable center distance), drilling, threading, punching, and milling.
Cutting and/or machining operations are performed in motion and synchronized with the material, enabling processing of extruded profiles on the fly without stopping the line.
Solution Advantages
- Single unit for multiple operations
- Multiple cutting configurations: bar, tube, and profile
- Compact, high-performance machine
- Easy integration into production lines



Technical Specifications
| Dimensions (LxWxH) | 1000x1200x1900 |
| Power supply | 220–230 V (50 Hz) |
| Interface | Operator panel with 7” touchscreen |
| Options | – Trimming with dual blades and adjustable center distance – Drilling – Threading – Punching – Milling |
| Additional options | – Fixed workstation – Mobile workstation on 2 axes – With robot-assisted handling – With rotary table |
Designed for
Flying cut applications in continuous processing lines, typically for:
- Extrusions
- Profiles
- Coated profiles
All-in-one flying cut solutions for sheet materials and formats
Slab processing operations
- Cutting
- Cutting with trimming
- Drilling
- Punching
- Cutter processing
Bar processing operations
- Cutting
- Cutting with trimming
- Threading
- Punching
- Drilling
Profile processing operations
- Cutting
- Cutting with trimming
- Drilling
- Punching
- Cutter processing
- Threading
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