Aero | 1000 all-in-one

Multifunction flying cut system

Challenges Addressed

  • Multifunction flying cut system
  • Increasing productivity by eliminating process interruptions through integration of cutting and trimming operations

Proposed Solution

Multiple operations integrated into a single machine: cutting with cutter and single blade (optional trimming with dual blades and adjustable center distance), drilling, threading, punching, and milling.

Cutting and/or machining operations are performed in motion and synchronized with the material, enabling processing of extruded profiles on the fly without stopping the line.

Solution Advantages

  • Single unit for multiple operations
  • Multiple cutting configurations: bar, tube, and profile
  • Compact, high-performance machine
  • Easy integration into production lines

Technical Specifications

Dimensions (LxWxH)1000x1200x1900
Power supply220–230 V (50 Hz)
InterfaceOperator panel with 7” touchscreen
Options– Trimming with dual blades and adjustable center distance
– Drilling
– Threading
– Punching
– Milling
Additional options– Fixed workstation
– Mobile workstation on 2 axes
– With robot-assisted handling
– With rotary table

Designed for

Flying cut applications in continuous processing lines, typically for:

  • Extrusions
  • Profiles
  • Coated profiles

All-in-one flying cut solutions for sheet materials and formats

Slab processing operations

  • Cutting
  • Cutting with trimming
  • Drilling
  • Punching
  • Cutter processing

Bar processing operations

  • Cutting
  • Cutting with trimming
  • Threading
  • Punching
  • Drilling

Tube processing operations

  • Cutting
  • Cutting with trimming
  • Threading
  • Drilling

Profile processing operations

  • Cutting
  • Cutting with trimming
  • Drilling
  • Punching
  • Cutter processing
  • Threading

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