Cubic | 4
Robotic tray loading/unloading system
Robotic tray loading/unloading system
Challenges Addressed
- Automation of part loading and unloading operations on machining centers
- Part handling from trays / tray racks
- Reprogrammable automatic loading for product changes, loading operations, and workspace layout reconfiguration
Proposed Solution
Both loading and unloading stations are equipped with a KUKA KR16 robot, featuring a maximum reach of 1610 mm and a wrist payload capacity of 16 kg.
The line is supplied via mobile trolleys positioned by the operator in infeed bays with an automatic centering system.
Each trolley has 27 levels, carrying one panel per level; each panel holds 2 trays, for a total of 54 trays. When fully loaded, the trolley has an approximate total weight of 300 kg.
Solution Advantages
- Up to 30% reduction in setup time with collaborative robotics
- Flexible automation, easily integrated into cells or flexible production lines
- Optimization of workflows and machine utilization
- Fast return on investment for machining centers
Technical Specifications
| Dimensions (LxWxH) | mm. 2000x2500x1900 |
| Power supply | 220/380 V |
| Cobot reach | 850 mm / 33.5 ins |
| Cobot payload | 4 kg |
| Production rate | 10 seconds per part |
Designed for
Suitable for production environments with small batch sizes and frequent changeovers, involving processing and rehandling of medium- and small-sized components, such as:
- Production of mechanical components
- Mass production of parts in brass, plastics, aluminum, and steel
- Food product manufacturing
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